Quality Audit engine test systems are typically used as an
over-check of the production testing process. The tests run on Quality Audit
test stands are more comprehensive and may run the engine for longer periods of
time and collect more data parameters than the production test. Pass/Fail
criteria is normally not checked during the test. Parameter data is collected
in time-stamped data packets to be analyzed by statistical analysis tools on a
remote engineering or plant host computer. The operator can select a
predetermined test sequence to be run or manually run the engine at specific
speed/load setpoints. This system, at the end of a manufacturing process, must
be flexible enough to run each of the different engines models produced at a
facility. The system also needs to be designed for flexibility so that test
sequences, procedures and parameters can easily be modified for new or special
tests. Typically these systems are "paperless" and some systems are also free
of manual intervention.
After an engine is
engaged in the test cell the computer system runs a predetermined test
sequence. The system monitors the data both for safety conditions and collects
parameter data into data packets. Once the test is completed the engine test
data packets are sent to a remote engineering or host computer for test data
analysis and reporting. It can be sent to a Comptek
Cell Data Server or a plant host system.
COMPTEK's experience with Quality Audit Engine Test spans 26 years at more than
twenty different engine manufacturing plants.